What is a flight-case?
A flight-case is a transport and storage case or crate designed to protect and secure a variety of equipment. Particularly strong and sturdy, they are made from polycarbonate and/or combi-filmed panels, and aluminum profiles forming a reinforced framework, offering high impact resistance. Flight-cases are suitable for all types of travel (airplane, truck, boat) and can be reused for several years, depending on the impact sustained.
Custom-designed at the customer’s request, they meet the needs of a wide range of sectors, including audiovisual, IT, medical and industrial, guaranteeing safe transport for fragile equipment.
What's a flight-case for?
A flight-case is used to transport and store fragile equipment in complete safety. It protects its contents from shock, dust and humidity, making it an ideal choice for sensitive equipment such as musical instruments, audiovisual equipment or professional tools.
Its design and manufacture are suited to intensive use, particularly by professionals, guaranteeing robustness and durability. What’s more, it’s easy to transport thanks to its handles and professional swivel castors with brakes, and is custom-designed to meet different customer needs.
How do I choose the right flight-case for my equipment?
Our company designs made-to-measure flight-cases to suit every need and configuration. Thanks to our expertise, we can offer you customized solutions. What’s more, our sales teams are on hand to advise and guide you towards the model best suited to your needs.
How to maintain and extend the life of a flight-case?
To prolong the life of your flight-case, it’s important to take good care of it. During transport, avoid excessive or unbalanced loading. When storing, keep it in a cool, dry place, away from dust and heat. To prevent premature wear, regularly check the locks and castors, lubricating the mechanisms with a non-agglomerating fluid, such as Teflon fluid.
For maintenance, use a vacuum cleaner to clean the interior and a soft, slightly damp cloth for the exterior. If necessary, a mixture of warm water and soap can be used to remove dirt. Apply a high-quality polish to metal parts to protect them and restore their shine.
By following these best practices, your flight-case will stay in excellent condition for longer, ensuring optimum protection for your equipment.
How do I repair a flight-case?
If you have a technical problem with your flight-case, our after-sales service will be happy to help. If the problem is minor, you can carry out the repair yourself by purchasing the necessary materials from us, along with advice and instructions from our team.
In the event of more serious damage, you can return your flight-case to us so that we can carry out the necessary repairs. Our experts will examine your case and ensure that it is restored to its original condition, guaranteeing its strength and durability.
Please do not hesitate to contact us for further information.
Are flight-cases resistant to thermal shock?
Yes, some flight-cases, especially those made from polycarbonate, are designed to withstand thermal shock. This robust material can withstand temperature variations ranging from -40°C to +120°C, guaranteeing effective protection of contents, even in extreme conditions. Whether faced with intense heat or cold, these flight cases retain their solidity and ensure the safety of the material being transported.
Are flight-cases suitable for air transport?
Yes, flight-cases are perfectly suited to air transport. Designed to protect fragile equipment, they offer resistance to the shocks, vibrations and temperature variations encountered during air travel.
Our Polytcases® (polycarbonate flight-cases) are a big advantage, as their materials are three times lighter, helping to reduce air freight costs.
Depending on your needs, you can opt for models that comply with airline standards, with dimensions adapted to cargo holds or cabins. Some flight-cases can also be fitted with handles and/or wheels to make them easier to move around airports.
Are flight-cases recyclable or environmentally friendly?
Our flight-cases are designed with eco-responsibility in mind, to minimize our environmental impact. We use materials with a low ecological footprint throughout our production cycle.
In fact, 75% of the materials used in the design of our polycarbonate flight-cases are recycled or recyclable, and 60% of materials can actually be recycled after processing. We also give preference to regional suppliers, close to our production center, in order to reduce the carbon footprint linked to transport (short circuit).
What’s more, the low weight of our Polytcase® flight-cases helps reduce CO₂ emissions during transport, by cutting fuel consumption. In this way, our products combine robustness, durability and respect for the environment.
What's the difference between a standard flight case and a rack-mounted flight-case?
The main difference between a standard flight-case and a rackable flight-case lies in their dimensions and design.
A standard flight-case is a box with predefined dimensions, generally 120x80x60 cm. It is designed for transporting and storing equipment without the need for specific internal fixings.
A rackable flight-case, on the other hand, is specially designed to accommodate equipment with standardized rack-type dimensions, with a width of 49.2 cm. It features a side opening for easy access and installation of equipment, often used in the sound, video or IT sectors.
What are the size standards for flight-cases?
Flight-cases are available in a variety of sizes and can even be customized, but certain standards exist to ensure compatibility with different equipment. One of the main formats is based on a standard width of 19 inches (49.2 cm), commonly used for electronic and audiovisual equipment. This standard accommodates a wide range of devices, while guaranteeing optimum fixing and protection.
However, depending on specific requirements, it is possible to opt for made-to-measure dimensions to adapt the flight-case perfectly to the equipment being transported.
What is the average price of a custom-made flight-case?
The price of a made-to-measure flight-case depends mainly on its dimensions and complexity. A standard flight-case (120x80x60 cm) costs around 550 euros, but this may vary according to the materials used, added reinforcements and customization options. The larger the flight-case, or the more specific the compartments, the higher the price. Models with additional equipment, such as protective foams, customized partitions or reinforced wheels, can also cost more. So, the final cost is variable and is estimated according to the customer’s needs.
What is the maximum load a flight-case can support?
The maximum load a flight-case can support depends on several criteria, such as its size, the thickness of its floor and the reinforcements underneath. The thicker these elements, the higher the load capacity. If heavier loads are to be transported, specific reinforcements can be added. The choice of materials is also crucial to the strength of the flight case. It is therefore essential to adapt the design according to requirements to guarantee safety and durability.
In addition, the number of castors or rafters (wooden or aluminum) influences the weight capacity. For example, a standard flight-case (120x80x60 cm) with four castors can support up to 550 kg. With the addition of maximum reinforcements, its capacity can reach 1,200 kg. Customized design enables load capacity to be adjusted to meet specific customer requirements.
What is the average weight of a flight-case?
The average weight of a flight-case depends on its dimensions and the type of material used in its manufacture. For example, a standard polycarbonate flight-case (120x80x60 cm) weighs around 19 kg. On the other hand, a model made from combi-film, which offers enhanced protection, can weigh up to 36 kg. Weight also varies according to the interior cushioning, the presence of reinforcements and additional equipment. The more robust the flight-case and the heavier the load, the heavier it will be. So the weight of a flight case can vary, and it’s important to choose the right model for the job.
How customizable are JPemBall flight-cases?
JPemBall flight-cases offer a high degree of customization, designed entirely to your specific requirements. You can choose the dimensions, the opening direction, the number of handles and the arrangement of the castors (under the case or in the corners). The interior can be fitted with partitions, custom foam padding or other solutions to guarantee optimal organization of your equipment.
To further personalize your flight cases, we apply a colored adhesive film, in line with your company’s corporate identity or for visual identification. In addition, we offer a wide range of decorative finishes, such as imitation wood, leather or stone effect, to personalize the appearance of your cases.
What materials are used to make flight-cases?
JPemBall flight-cases are made of polycarbonate and/or combi-filmed. Polycarbonate Polytcases® are lightweight and impact-resistant, thanks to their 10 mm honeycomb panels set in double interlocking aluminum angles. This material, three times lighter than combi-film, reduces transport costs, especially for air shipments. It is also made from recycled materials, is recyclable and meets M1 fire-protection standards.
Robust and weather-resistant, combi-filmed flight-cases offer better protection against fungi and insects than wooden cases, ensuring greater durability. This material is also less susceptible to marks and scratches.
Last but not least, profiles reinforce the structure of the crate, guaranteeing enhanced strength. Aluminum accessories, such as handles, wheels and ergonomic closures, facilitate transport and make it an indispensable practical asset for professionals.
Are flight-cases watertight?
Flight-cases can be designed to be watertight as required. They offer good protection against rain and humidity, enabling outdoor use without risk to the material being transported. However, they are not guaranteed watertight in the event of total immersion, such as a fall into a lake or prolonged submersion. Their level of waterproofness therefore depends on conditions of use and exposure to water.
What delivery zone do you cover (France, Switzerland, Belgium, etc.)?
JPemBall delivers anywhere in Europe and internationally, with no geographical restrictions (except embargoes). Whether in France, Switzerland, Belgium or other countries, we ship our flight-cases according to your needs. Delivery charges are at the customer’s expense and vary according to destination and mode of transport chosen.
What are the manufacturing and delivery times?
JPemBall flight-cases take an estimated 1 to 2 weeks to manufacture, depending on the production schedule. Once manufacturing is complete, delivery times vary according to the carrier and delivery option chosen. We make every effort to dispatch orders as quickly as possible, to ensure fast, secure delivery.
Do I have any guarantees on flight-cases?
JPemBall flight-cases are covered by a one-year warranty against manufacturing defects. This warranty protects you in the event of a design or assembly defect. If you have a complaint, our after-sales service is at your disposal to help you find a suitable solution.
Am I entitled to repair and maintenance services?
Yes, you are entitled to a repair and maintenance service. If your flight-case has a manufacturing defect within one year of purchase, we will repair it for you. If, on the other hand, your flight-case is subject to normal wear and tear or has broken for any other reason, we can carry out repairs, but these will be subject to a quotation.
Please do not hesitate to contact us for a quotation or further information.